Injuries and Illnesses cost industry $170 billion annually.
$1 dollar invested in safety saves $3-6 dollars of cost.
Direct Cost
Equipment replacement
Medical bills
Workers compensation premiums
Settlements
Loss of productivity
Damaged product
Recovery time and expense
Indirect Cost
Company image
Vendors going elsewhere
Loss of quality
Delays in delivery
Collect safety cost data
Create a track record
Integrate safety into operations
Lagging Measures
Number of injuries
Injury rates
Near misses
Workers comp cost
Number of lost days
Number of restricted days
Number of first aid cases
Leading Measures
Number of audits
Deficiencies corrected
Number of behavioral audits
Percentage of safe behaviors
Safety improvement measures taken
Number of safety committee activities
Measuring failures do not tell the whole story. Use leading and lagging measures.
Injury Management
Determine root causes
Determine trends
Determine preventive measures
Use data to support request for improvement Involve employees
Reporting
All injuries reported immediately
Train employees on this requirement
Corrective action if fail to do so
The sooner you know the better.
Focus
Surface cause
Root cause
Avoid blame
Categories of Investigations
Near miss
Property damage
First Aid
OSHA recordable
Investigation Team
Safety Professional
Employees doing the job
Supervisor in that department
Safety committee member
Goal
Who?
What?
Where?
When?
Why?
Ask "Why" five times
Acts vs conditions
90% of injuries are due to unsafe behavior
Need to dig deeper
Mitigation
Engineering
Administration
PPE
Communication
Injured employees
Physician
Insurance Carrier claims representative Management
Make up a list of light duty task that could be performed.
Write up a process for your system
Process in Action
Accompany the injured employee to the medical provider.
Obtain physical restrictions documents
Maintain communications
Manage modified duty assignments
Culture Change
Leadership
Employee participation
Safe work environment
Continuous improvement
Cultural integration
Priority
Value
Safety is how we operate
Safety is owned by everyone
Employees are empowered
Visible symbols
Make it part of key organizational events
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