Monday, March 17, 2014

A Case for Investing in Safety



Injuries and Illnesses cost industry $170 billion annually.

$1 dollar invested in safety saves $3-6 dollars of cost.

Direct Cost

Equipment replacement
Medical bills
Workers compensation premiums
Settlements
Loss of productivity
Damaged product
Recovery time and expense

Indirect Cost

Company image
Vendors going elsewhere
Loss of quality
Delays in delivery

Collect safety cost data
Create a track record
Integrate safety into operations

Lagging Measures

Number of injuries
Injury rates
Near misses
Workers comp cost
Number of lost days
Number of restricted days
Number of first aid cases

Leading Measures

Number of audits
Deficiencies corrected
Number of behavioral audits
Percentage of safe behaviors
Safety improvement measures taken
Number of safety committee activities


Measuring failures do not tell the whole story. Use leading and lagging measures.

Injury Management

Determine root causes
Determine trends
Determine preventive measures
Use data to support request for improvement Involve employees

Reporting

All injuries reported immediately
Train employees on this requirement
Corrective action if fail to do so
The sooner you know the better.

Focus
Surface cause
Root cause
Avoid blame

Categories of Investigations
Near miss
Property damage
First Aid
OSHA recordable

Investigation Team
Safety Professional
Employees doing the job
Supervisor in that department
Safety committee member

Goal
Who?
What?
Where?
When?
Why?



Ask "Why" five times

Acts vs conditions

90% of injuries are due to unsafe behavior

Need to dig deeper

Mitigation
Engineering
Administration
PPE

Communication
Injured employees
Physician
Insurance Carrier claims representative Management

Make up a list of light duty task that could be performed.

Write up a process for your system


Process in Action

Accompany the injured employee to the medical provider.
Obtain physical restrictions documents
Maintain communications
Manage modified duty assignments

Culture Change

Leadership
Employee participation
Safe work environment
Continuous improvement

Cultural integration
Priority
Value

Safety is how we operate
Safety is owned by everyone
Employees are empowered
Visible symbols
Make it part of key organizational events

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